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About the Course (1 hr Live on Zoom + 4 hrs eLearning) Essential Training • 5 Hours of Training (Available for 30 Days + Optional 1hr Live Zoom Session) • Online-On Demand Training Content -- Asynchronous • Available 24/7 (Internet Connection Required) • Includes Videos, Quizzes, & Final Exam • PDF’s of Presentation Handouts Included • 80% Required on All Quizzes prior to Unlocking Final Exam • 2 Hour Final Exam; 80% Required to Pass Topics Covered: • Defining Changeover Time, SMED Basics, and Benefits • 4 Main Steps of Setup Time Reduction & Visualizing the Phases of Reducing Setups • Implementing Quick Changeovers: Analyzing Process Videos, Fundamental Questions for Insight, • Setup Time Analysis Forms, Spaghetti Maps, and 5 Whys • Prioritizing Solutions, PDCA, Planning & Action Logs, Implementation Checklist • Common Solutions: 5S, Full Kits, Mistake & Error Proofing (Poka-Yoke), Parallel Processing, Standard Work, Tracking Performance & Progress with Check Sheets & Graphs Key Takeaways: • Learn how to Collaboratively Analyze Setups and Changeovers • Identifying and Prioritizing Improvement Solutions • Awareness of Some Quick Win Lean Tools for Quick Results Who Should Attend: • Setup Time Reduction (SMED) is a core skill needed for reducing non-value adding time at key resource processes in an organization. This training would be ideal for Engineering, Continuous Improvement/Process Improvement, Managers, Supervisors, Leads & Key Operators and Staff.
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