Step 4: Label all pieces of pipe insulation using painters tape and sharpie (believe me this will be invaluable when repacking).
Step 5: Bubble wrap the front chain rings as much as possible. This prevents the sharp edges from damaging the other parts of the bike.
Step 6: The rear wheel may come into contact with the frame during transit. Use bubble wrap and tape to pad the rear cassette.Step 7: Bubble wrap any other parts of the frame that are exposed and unprotected with pipe insulation (the levers, curved parts of handlebars, etc.).
More: Traveling Checklist
Placing Your Bike in the Case
Each bike case will have different placement instructions. Read these carefully and follow them. Be sure to follow these principles before finishing up:
- Make sure no parts of the bike are loose and have the potential to cause damage.
- Make sure no parts of the bike are rubbing on each other or touching without protection in between.
- Use zip ties to secure any loose parts.
- Use care when placing tools, shoes or other items in the box. Make sure these items are secured in place and padded in bubble wrap.
- Weigh your bike box before your travel and make sure it's within weight guidelines for the airline you're traveling with.
- Don't put C02 canisters in the bike case. Although technically these may be allowed, TSA may unpack your bike if they show up on a scan.
- Try to make it easy for TSA to open the case if they need to. This will keep them from unpacking all of the contents of your bike case. They won't repack your bike with the same amount of care and attention to detail.
- Travel with your shoes, helmet and at least one cycling kit in a separate bag. That way if your bike is delayed for any reason, you can ride a rental bike for a day or two until it arrives.
More: Can Your Broken Bike Be Repaired?
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